honeycomb ceramic generator

Honeycomb Ceramic Regenerator

Main Material

Cordierite

Aluminum Porcelain

Corundum

Mullite

Corundum mullite

Use

Regenerator

Catalyst Carrier

Air Purification

Chemical Filler

Application

RTO & RCO equipment

Metal smelting and forging

Scrubber tower

Packed tower

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Description of Honeycomb Ceramic Regenerator

  • Regenerative high-temperature air combustion technology (HTAC for short) has the dual functions of energy saving and environmental protection. Compared with traditional combustion technology, it saves 20-50% of fuel, reduces oxidation and burning losses by more than 20%, and reduces NOx emissions by more than 40%.
  • As one of its key components, the honeycomb ceramic regenerator has the advantages of large heat exchange area per unit volume, fast heat transfer, small air flow resistance, shallow heat penetration depth, and high thermal efficiency.
  • This product has various hole shapes such as square holes, round holes, hexagonal holes, etc., as well as flat, inclined, and single holes. Groove, double groove, various end surface shapes.

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KERUI Honeycomb Ceramic Regenerator TECHNICAL DATA SHEET

Main Size of Honeycomb Ceramic Regenerator

L*W*G(mm)Number of cellCell Width(mm)Thickness of Inner Wall(mm)Thickness of Out Wall(mm)Surface Area(m2/m3)Opening Ratio %End Face Shape
200x100x10020x9Round∮8.52.32.528051Flat、Bevel、Single Groove、Double Groove
150x 100x10036x24Square3x311.273152
150x 100x10035x20Hexagonal∮411.268765
150x 100x10010x6Hexagonal∮124421050
150x 150x10035x20Hexagonal∮3.50.81.568663
150x 100x10035x19Round∮411.356853
150x 100x10015x9Round∮8.52.32.528051
150x 100x10042x28Square2.6x2.611.181553
150x 100x1007x6Hexagonal∮124422452
100x 100x10031x31Square2.65x2.650.71106567
100x 100x10024x24Square3x311.273152
100x 100x10023x20Hexagonal∮411.260864
100x 100x10010x9Round∮8.52.32.528051

Physical Properties of Honeycomb Ceramic Regenerator

ItemCorundum-mulliteMulliteCordierite-mulliteCordieriteChrome Corundum-mulliteZirconium Corundum-mullite
Bulk density (g/cm3)≥0.80.6~1.10.6~0.90.5~0.8≥0. 8≥0. 8
Thermal Expansion Coefficient (X10-60°C-1) (RT-800°C)≤6≤5.5≤3≤2.5≤6.5≤6
Specific heat capacity (J.(Kg.k)-1 )≥800≥800≥750≥750≥800≥800
Thermal Shock (°C)≥300≥300≥400≥500≥300≥350
Softening temperature under load (°C) (0.1MPa )≥1500≥1450≥1350≥1250≥1500≥1500
Compressive Strength (MPa) (C axis)≥20≥20≥20≥20≥20≥20
Compressive Strength(Mpa) (A、 B axis)≥4≥4≥3≥3≥4≥4

Chemical composition of Honeycomb Ceramic Regenerator

ItemCorundum-mulliteMulliteCordierite-mulliteCordieriteChrome Corundum-mulliteZirconium Corundum-mullite
SiO220~3025~3540~5028~3820~2528~38
Al2O365~7555~6540~5045~5565~7545~55
MgO≤0.5≤15~911~14≤0.511~14
Fe203+TiO21~41~41~31~31~31~3
Others≤5≤5≤5≤5≤8≤5

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Application and Advantages of Honeycomb Ceramic Regenerator

Honeycomb Ceramic Regenerator

Honeycomb ceramics have the following advantages as gegenerator: the specific heat capacity of the honeycomb ceramic regenerator is above 1000J/kgk, and the maximum operating temperature of the product is ≥1700°C. It can save more than 40% of fuel in heating furnaces, bakers, soaking furnaces, cracking furnaces and other kilns, and increase output by 15%. Above, the exhaust gas temperature is lower than 150℃.

Honeycomb Ceramic Filter Material

Good chemical stability, resistance to acid, alkali and organic solvents; excellent resistance to rapid heat and rapid cooling, the working temperature can be as high as 1000°C; good antibacterial properties, not easily degraded by bacteria, not easy to block and Easy to regenerate; strong structural stability, narrow pore size distribution. Narrow, high permeability; non-toxic, especially suitable for food and drug processing.

Honeycomb Ceramic Catalyst

Honeycomb ceramics have more advantages when used as catalysts. It uses honeycomb ceramic material as the carrier, adopts unique coating materials, and is prepared with precious metals, rare earth metals and transition metals. Therefore, it has the advantages of high catalytic activity, good thermal stability, long service life, high strength and other advantages.

Honeycomb Ceramic Filler

Honeycomb ceramic fillers have the advantages of larger specific surface area and better strength than other shaped fillers. They can make the vapor and liquid distribution more even, reduce the bed resistance, have better effects, and extend the service life. They are widely used in the petrochemical, pharmaceutical and fine chemical industries. The filler effect is quite good.


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Certificates of Kerui Refractory

Kerui Group has a number of international certifications, such as,ISO9001/ISO14001/OHSAS18001/CE/SGS. Besides, Kerui Refractory also has a number of domestic certifications.

Kerui CE Certificate
Kerui CE Certificate
Kerui EMS Certificate
Kerui EMS Certificate
Kerui OHSM Certificate
Kerui OHSM Certificate
Kerui QMS Certificate
Kerui QMS Certificate

Laboratory of Kerui Refractory

Kerui has a professional quality inspection laboratory. High temperature reheating/load softening creep test furnace;Compressive/flexural strength testing bench for refractory materials; Composition testing and inspection platform for refractory materials; Laboratory for physical/chemical properties for refractory materials.

laboratory

Kerui Honeycomb Ceramic Generate Factory
Kerui Honeycomb Ceramic Generate Factory
Kerui Honeycomb Ceramic Generator
Honeycomb Ceramic Regenerator

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KERUI REFRACTORY PRDUCTS PACKAGING&SHIPPING

The entire delivery process is tracked, and Kerui’s expert team solves specific project needs with the utmost professionalism. If the customer’s project requires it, Kerui’s expert team will go to the customer’s country to provide face-to-face technical support.

Shipment

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CUSTOMER CASE OF KERUI REFRACTORY

Besides mainland China, Kerui Refractory has exported products to more than 50 countries and regions across 5 continents across the world, including Asia, Europe, America, Africa and Oceania. We have received recognition and high praise from customers all over the world, and are constantly receiving customers’ return orders and referrals.

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